Overview
The Supply Plan analyzes demand, supply, inventory, and planning parameters for each Item and Warehouse to recommend replenishment actions.
Depending on the planning results, GoldFinch may suggest creating:
- Purchase Orders
- Work Orders
- Transfer Orders
The results are stored as Supply Plan Lines, allowing planners to review and modify recommendations before creating actual supply orders.
Prerequisites
Before calculating the Supply Plan:
- Complete your Demand Planning setup.
- Configure planning parameters for each SKU.
- Ensure warehouses are configured for Demand Planning.
Before the calculation begins, GoldFinch validates that:
- Every Item has a Purchase Unit of Measure.
If any validation fails, the calculation stops and displays an error.
Running the Supply Plan
- Open the GoldFinch Demand Planning app.
- Select the Supply Plan tab.
- Click Calculate Supply Plan.
- Choose the desired filters.
- Click Calculate.
Filter Options
| Filter | Description |
|---|---|
| Item Category | Leave blank to calculate the Supply Plan for all items. Specify a category only when troubleshooting or recalculating a subset of items. |
| Plan End Date | Defaults to today's date plus the Periods to Run Supply Plan setting (typically six months). The Plan End Date should extend beyond the longest lead time of any inventory item. |
| Calculate Demand on Ship Date | Determines whether Sales Order demand is based on Shipment Date (default) or Estimated Shipment Date. |
| Include Sales Forecast | Includes Sales Forecast records as demand when selected. |
Planning Rules
Inventory
Inventory stored in bins where Exclude from Planning = True is excluded from the available quantity.
Warehouses
Only warehouses meeting all of the following conditions participate in Supply Planning:
- Enable Demand Forecast = True
- Blocked = False
- Use As In Transit = False
Forecast Consumption
By default, Sales Orders consume matching quantities from the Sales Forecast to avoid double-counting demand.
Organizations that generate Sales Forecasts from Opportunities or Quotes should enable the SkipForecastConsumption Custom Setting to include both Sales Forecasts and Sales Orders as demand.
Default Demand Date
The EnableCalculateDemandOnDateOption Custom Setting controls whether the default demand date is:
- Shipment Date
- Estimated Shipment Date
Users may override this option when running the Supply Plan.
Planning Horizon
Plan Start Date
If Inventory Period Type is:
- By Month — first day of the current month.
- By Week — first day of the current week.
Plan End Date
By default:
Plan Start Date + Periods to Run Supply Plan
The default planning horizon is six months.
Demand Sources
Supply Planning includes:
- Open Sales Orders
- Open Sales Return Orders
- Open Work Order component demand
- Sales Forecasts (optional)
- Transfer Orders shipping inventory
- Safety Stock requirements
Closed documents are excluded.
Supply Sources
Supply Planning includes:
- Open Purchase Orders
- Open Work Orders producing finished goods
- Incoming Transfer Orders
- Current On-Hand Inventory
Closed documents are excluded.
Planning Logic
For each Item and Warehouse, GoldFinch:
- Buckets supply and demand by Reorder Cycle.
- Calculates projected inventory balances.
- Creates replenishment recommendations whenever projected inventory falls below zero.
- Applies:
- Reorder Quantity
- Order Multiple
- Lead Time
- Explodes multi-level Bills of Material to generate component demand.
- Suggests Outside Service Purchase Orders for outsourced Work Centers.
Supply recommendations are summarized into Supply Plan Lines.
Note
Supply Plan Lines are recommendations only. Inventory is not affected until Purchase Orders, Work Orders, or Transfer Orders are created.
Formula Version Selection
When an item uses Formula Versions, GoldFinch selects the first Certified Formula Version meeting all of the following conditions:
- Starting Date is blank or on/before the Plan Date.
- Ending Date is blank or on/after the Plan Date.
- Status = Certified.
Note
The Default checkbox is ignored during Supply Planning.
Reviewing the Supply Plan
Use different list views to display:
- All Supply Plan Lines
- Purchase Orders
- Work Orders
- Transfer Orders
Editing the Supply Plan
Before creating orders, you may modify:
- Quantity
- Order Date
- Due Date
After orders are created, changes must be made directly on the Purchase Order, Work Order, or Transfer Order.
Reviewing Calculation Lines
The Calculation Line tab provides a detailed audit trail of the planning process.
Each Calculation Line shows:
- Planning sequence
- Supply or Demand transaction
- Running inventory balance
- Planning action
- Component demand generated through BOM explosions
GF3010 Calculation Line Analysis Report
The GF3010 Calculation Line Analysis Report summarizes planning data by:
- Item
- Warehouse
- Plan Date
Normally, the Cumulative Quantity Base should be greater than or equal to zero. A positive balance indicates inventory remains after satisfying demand.
Tip
Salesforce Reports display a maximum of 2,000 records. Export the report using Formatted Report for analysis in Excel.
In Excel, press Ctrl+F to locate an Item Number and review its planning calculations.
Creating Orders
After reviewing the Supply Plan:
- Select the desired Supply Plan Lines.
- Click Create Orders.
Use different list views to create only:
- Purchase Orders
- Work Orders
- Transfer Orders
GoldFinch groups new orders as follows:
| Order Type | Grouped By |
|---|---|
| Purchase Orders | Vendor, Warehouse, Order Date, Due Date |
| Work Orders | Item |
| Transfer Orders | Warehouse, From Warehouse, Order Date, Due Date |
Success
When the calculation completes successfully, GoldFinch displays the number of:
- Supply Plan Lines created
- Calculation Lines generated
More Information
Supply Plan Calculation Process – GoldFinch Clientcare
Supply Plan appears to run indefinitely without displaying a Success message
Troubleshooting Incomplete BOM Explosion
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